Miller Blue® 500 X Diesel Engine-Driven Welder/AC Generator

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Heavy-duty low-speed industrial diesel engine is designed to operate over 10,000 hours before the first basic overhaul. Backed by worldwide support and service.
Meter maintenance displays
• Fuel gauge
• Hour meter function
• Oil change interval
• High coolant temperature and low oil pressure shutdowns
• Low fuel shutdown — engine shuts down before system runs out of fuel, making restarts easy.
Arc-Drive™ makes welding easy. Automatically enhances stick welding, especially on pipe, by focusing the arc and preventing theelectrode from going out.
Miller engine drives are tested to perform in high-temperature climates, even at the highest recorded temperature on earth — 56.7°C*. They are designed to excel in extreme heat by optimizing engine cooling, reducing harmful environmental effects. In addition, the machines are equipped with thermal overload protection which prevents machine damage if the duty cycle is exceeded, the airflow is blocked, or if the thermostat detects overheating
Hot Start™ provides positive stick electrode starts making it easy to start all types of electrodes and it also works great for bead tie-ins.
Three-phase rotating field generator efficiently produces smooth DC weld output using 20 to 30 percent less fuel than a rotating armature-type DC generator.
Enclosed robust case design protects internal components from impact and allows air flow to cool and prolong the life of the engine. Also reduces sound levels.
Quick and easy maintenance with single-side access to oil level check, oil fill, oil filter, fuel filter and air cleaner.
Remote toolless oil drain allows oil to be drained without getting under the engine and reduces the chance of oil spillage.
HD powder coat with zinc-rich primer protects sheet metal from rust and corrosion.
GFCI receptacle as required on most jobsites to protect operators from electrical hazards.
CSA, IEC and NEMA compliant for welders. Degree of protection provided by enclosure IP23.

Processes

Stick (SMAW)
DC TIG (GTAW)
Air carbon arc (CAC-A

Heavy Industrial Applications

Heavy construction
Structural steel
Maintenance and repair rigs
Mining maintenance
Process piping
Sheet metal

Rated

Rated: 8 mm (5/16 in.) carbons
Capable: 9.5 mm (3/8 in.) carbons

Output Range

DC stick: 55–500 A, DC/TIG: 55–500 A

Weld Mode/ Process

CC/DC (Stick/TIG)

Weld Output Range

55 – 500 A

Weld Output Rated at 40°C (104°F)

400 A at 36 V, 100% duty cycle
450 A at 38 V, 60% duty cycle
500 A at 30 V, 40% duty cycle

Max. Open- Circuit Voltage

92

Generator Output Rated at 40°C (104°F)

5,500 watts peak 4,000 watts continuous 1-phase, 34/17 A, 120/240 V, 50/60 Hz while welding

Dimensions

H: 1,092 mm (43 in.)
W: 724 mm (28.5 in.)
D: 1,654 mm (65.125 in.)

Weight

751 kg (1,655 lb.)

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